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Powder coated cross bar

So I finally powder coated the engine brace cross bar a beautiful candy red but when I tightened the nuts the coated started to chip and flake. I had the

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Old 02-11-2016, 01:02 AM   #1 (permalink)
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Default Powder coated cross bar

So I finally powder coated the engine brace cross bar a beautiful candy red but when I tightened the nuts the coated started to chip and flake. I had the guy redo it, but how can I torque this down tight enough w/o it happening again or has this happened to anyone else?


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Old 02-11-2016, 11:19 AM   #2 (permalink)
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Originally Posted by FLUJOKE View Post
So I finally powder coated the engine brace cross bar a beautiful candy red but when I tightened the nuts the coated started to chip and flake. I had the guy redo it, but how can I torque this down tight enough w/o it happening again or has this happened to anyone else?


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Did you use a flat washer so the bolt twists against it rather than the bar?
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Old 02-11-2016, 11:25 AM   #3 (permalink)
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This ^^
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Old 02-11-2016, 11:31 AM   #4 (permalink)
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Mine is painted white, but the recessed area where the bolts are located is plasti-dipped black. It has been resprayed a few times there due to the problem you mention. I have flat washers there and even make sure to only torque the bolts/nuts to 35 ft-lbs or whatever the FSM says they should be. I still find the plasti-dip doesn't last, but it's an easy fix
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Old 02-12-2016, 02:02 PM   #5 (permalink)
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Thanks guys. So flat washers it is. Anyone know the exact torque specs please and thank you!!!


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Old 02-12-2016, 02:05 PM   #6 (permalink)
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Thanks guys. So flat washers it is. Anyone know the exact torque specs please and thank you!!!
35 ft lbs

It might be like 34 or 36 per the FSM, I cannot recall exactly. But this is what I've been using based on the FSM for years.
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Old 02-12-2016, 02:07 PM   #7 (permalink)
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Sounds stupid but are y'all using flat plastic washers or metal? Powder coat guy said use leather on bottom and top and should help?!? Couldn't get it tight enough w/o eating the leather and risk chipping/ cracking the coat again. :/


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