Nissan 370Z Forum  

My Custom Subwoofer Enclosure Project

This is my first fiberglass custom subwoofer enclosure built for the 370Z. It took about a couple of weeks to finish (actual condensed work time was about 3 days, but

Go Back   Nissan 370Z Forum > Nissan 370Z Tech Area > Audio & Video


Like Tree1Likes
  • 1 Post By studeow

Reply
 
LinkBack Thread Tools Display Modes
Old 01-03-2011, 08:53 PM   #1 (permalink)
Base Member
 
Join Date: May 2009
Location: California
Posts: 15
Drives: 370Z-Sport Pkg-PG
Rep Power: 16
studeow is on a distinguished road
Default My Custom Subwoofer Enclosure Project

This is my first fiberglass custom subwoofer enclosure built for the 370Z. It took about a couple of weeks to finish (actual condensed work time was about 3 days, but I'm no professional, and set it aside a few times!). It houses a 10 inch T3 woofer which kicks hard and sounds great in the little Z, and costs about $150 to make with parts I got from Home Depot. Attached are pics of the process from start to finish. If interest in this design is high enough, I will annotate the pics and give out details and advice to whomever is interested. This was truly a labor of love and worth every minute. There are multiple tutorials available online for this sort of project (several of which I took direction/pointers), but I encountered unique issues with this particular design/install due to the uniqueness of the 370Z and will be happy to lend advice where necessary. The stereo is a Kenwood DNX-5140 with Kappa 652.9 Kappa Coaxial in the doors and a Kenwood 600Watt amp under the seat. It simply sounds great!
Attached Images
File Type: jpg IMAG0209.jpg (485.1 KB, 133 views)
File Type: jpg IMAG0210.jpg (458.6 KB, 67 views)
File Type: jpg IMAG0211.jpg (314.8 KB, 98 views)
File Type: jpg IMAG0212.jpg (707.4 KB, 48 views)
File Type: jpg IMAG0213.jpg (462.2 KB, 92 views)
File Type: jpg IMAG0217.jpg (417.9 KB, 71 views)
File Type: jpg IMAG0221.jpg (505.4 KB, 82 views)
File Type: jpg IMAG0222.jpg (644.2 KB, 87 views)
File Type: jpg IMAG0225.jpg (584.9 KB, 85 views)
File Type: jpg IMAG0230.jpg (566.3 KB, 57 views)
File Type: jpg IMAG0001.jpg (272.8 KB, 42 views)
File Type: jpg IMAG0228.jpg (693.5 KB, 90 views)

Last edited by studeow; 01-04-2011 at 10:46 PM.
studeow is offline   Reply With Quote
Old 01-03-2011, 08:59 PM   #2 (permalink)
Car Audio Installer
 
bigaudiofanat's Avatar
 
Join Date: Jun 2009
Location: Magnolia DE
Posts: 8,342
Drives: 2012 Infiniti G37x
Rep Power: 853
bigaudiofanat has a reputation beyond reputebigaudiofanat has a reputation beyond reputebigaudiofanat has a reputation beyond reputebigaudiofanat has a reputation beyond reputebigaudiofanat has a reputation beyond reputebigaudiofanat has a reputation beyond reputebigaudiofanat has a reputation beyond reputebigaudiofanat has a reputation beyond reputebigaudiofanat has a reputation beyond reputebigaudiofanat has a reputation beyond reputebigaudiofanat has a reputation beyond repute
Send a message via AIM to bigaudiofanat Send a message via Yahoo to bigaudiofanat Send a message via Skype™ to bigaudiofanat
Default

Looks great so far man
__________________
Need help with car audio or electronics? Let me know!! Need Help Let Me Know
Direct email address reimermatt@gmail.com
Owner of: Dynamic Mobile Audio Follow me below
https://www.facebook.com/Dynamicmobileaudio/
bigaudiofanat is offline   Reply With Quote
Old 01-03-2011, 09:03 PM   #3 (permalink)
Base Member
 
Join Date: May 2009
Location: California
Posts: 15
Drives: 370Z-Sport Pkg-PG
Rep Power: 16
studeow is on a distinguished road
Default Continuation of Pics from the Finished Sub Project

Notes:
1) Six layers of fiberglass cloth were used to create the solid finish, which could easily hold my 200+ lbs frame!
2) Packing peanuts were used to confirm the final volume of the enclosure which turned out to be a nice 1 cubic foot - perfect for the sub!
3) Flushmount ring was purchased from a custom speaker ring designer to subwoofer specifications (dowel rods held the ring in place prior to cloth stretching phase). Rings can be custom-cut and ordered from Elite Installer Supply - Speaker Rings & Templates for Installers

The last pic shows the finished subwoofer installed in the 370Z. It is housed in the trunk near the driver's side rear wheel well and utilizes the extra depth provided by the small storage compartment (not available on the passenger side) - a perfect fit!


More notes to follow upon forum interest

Attached Images
File Type: jpg IMAG0229.jpg (780.9 KB, 48 views)
File Type: jpg IMAG0232.jpg (632.3 KB, 53 views)
File Type: jpg IMAG0239.jpg (392.6 KB, 49 views)
File Type: jpg IMAG0254.jpg (650.4 KB, 47 views)
File Type: jpg IMAG0257.jpg (520.3 KB, 39 views)
File Type: jpg IMAG0263.jpg (580.4 KB, 65 views)
File Type: jpg IMAG0273.jpg (440.2 KB, 101 views)
File Type: jpg IMAG0273b.jpg (295.3 KB, 448 views)

Last edited by studeow; 01-06-2011 at 05:22 PM. Reason: More Pics
studeow is offline   Reply With Quote
Old 01-03-2011, 10:06 PM   #4 (permalink)
Base Member
 
Join Date: May 2009
Location: California
Posts: 15
Drives: 370Z-Sport Pkg-PG
Rep Power: 16
studeow is on a distinguished road
Default

Thanks BigAudio! Check out the final pic - It was truly one of the coolest projects I've ever done, and it doesn't even take up much trunk space! I love that car
studeow is offline   Reply With Quote
Old 01-03-2011, 11:06 PM   #5 (permalink)
Enthusiast Member
 
Join Date: Mar 2010
Location: Baton Rouge
Posts: 347
Drives: 05 Roush, 2010 40th
Rep Power: 15
metz is on a distinguished road
Default

Your layup for the mold looks great. The only thing I would've done was work the ribs out. Other than that it looks great for a first time project.
metz is offline   Reply With Quote
Old 01-04-2011, 01:27 AM   #6 (permalink)
Base Member
 
Join Date: May 2009
Location: California
Posts: 15
Drives: 370Z-Sport Pkg-PG
Rep Power: 16
studeow is on a distinguished road
Default

Thanks Metz!
I was wrecking my brain thinking of how to do that after I stretched the first cloth layer, when a friend said that he thought the ribbed-look was kinda cool - like a Batman subwoofer, or something. I used his comment as an excuse to be lazy and learned to view it as some form of modern art, I guess
studeow is offline   Reply With Quote
Old 01-04-2011, 02:06 AM   #7 (permalink)
A True Z Fanatic
 
chops's Avatar
 
Join Date: Oct 2010
Location: NA
Posts: 1,732
Drives: NA
Rep Power: 22
chops has a reputation beyond reputechops has a reputation beyond reputechops has a reputation beyond reputechops has a reputation beyond reputechops has a reputation beyond reputechops has a reputation beyond reputechops has a reputation beyond reputechops has a reputation beyond reputechops has a reputation beyond reputechops has a reputation beyond reputechops has a reputation beyond repute
Default

aw you beat me to it! finished bondo/sanding mine today. tomorrow's task after work is to wrap it in vinyl and mount the sub

i also tested mine by jumping on it, however i only used 4 layers of fiberglass cloth, then 1 layer of fiberglass mat, 1 layer of short strand fiberglass/bondo, 1 layer of bondo. im amazed by how strong it is
chops is offline   Reply With Quote
Old 01-04-2011, 03:22 AM   #8 (permalink)
Base Member
 
Join Date: May 2009
Location: California
Posts: 15
Drives: 370Z-Sport Pkg-PG
Rep Power: 16
studeow is on a distinguished road
Default

Nice! It's amazing how strong the Bondo is - 6 layers might be overkill, as the cloth layers make it exceptionally strong - I think your 4 layers might be perfect!
studeow is offline   Reply With Quote
Old 01-04-2011, 07:01 AM   #9 (permalink)
Car Audio Installer
 
bigaudiofanat's Avatar
 
Join Date: Jun 2009
Location: Magnolia DE
Posts: 8,342
Drives: 2012 Infiniti G37x
Rep Power: 853
bigaudiofanat has a reputation beyond reputebigaudiofanat has a reputation beyond reputebigaudiofanat has a reputation beyond reputebigaudiofanat has a reputation beyond reputebigaudiofanat has a reputation beyond reputebigaudiofanat has a reputation beyond reputebigaudiofanat has a reputation beyond reputebigaudiofanat has a reputation beyond reputebigaudiofanat has a reputation beyond reputebigaudiofanat has a reputation beyond reputebigaudiofanat has a reputation beyond repute
Send a message via AIM to bigaudiofanat Send a message via Yahoo to bigaudiofanat Send a message via Skype™ to bigaudiofanat
Default

Just a heads up on the bondo. It may be strong but bonds is brittle and will not take a lot of vibration. A small layer of bonds is fine for the finished outside but its not strong enough to hold its own.
__________________
Need help with car audio or electronics? Let me know!! Need Help Let Me Know
Direct email address reimermatt@gmail.com
Owner of: Dynamic Mobile Audio Follow me below
https://www.facebook.com/Dynamicmobileaudio/
bigaudiofanat is offline   Reply With Quote
Old 01-04-2011, 01:43 PM   #10 (permalink)
Enthusiast Member
 
Join Date: Mar 2010
Location: Baton Rouge
Posts: 347
Drives: 05 Roush, 2010 40th
Rep Power: 15
metz is on a distinguished road
Default

I think hes calling bondo the resin cause that was the brand.
metz is offline   Reply With Quote
Old 01-04-2011, 03:37 PM   #11 (permalink)
Base Member
 
Join Date: May 2009
Location: California
Posts: 15
Drives: 370Z-Sport Pkg-PG
Rep Power: 16
studeow is on a distinguished road
Default

Thanks Metz - you are right. The brand is Bondo, but this is pure fiberglass, both resin and cloth. The layers I refer to are the applied layers of weaved fibrerglass cloth. The enclosure was actually built several months ago, and has withstood constant heavy bass and vehicle vibrations beautifully. I haven't had the time to post the pics until now.
P-Kidd likes this.
studeow is offline   Reply With Quote
Reply

Bookmarks


Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On


Similar Threads
Thread Thread Starter Forum Replies Last Post
Wicked cas 370z stealth magic box subwoofer enclosure sub box Wicked CAS Audio & Video 312 02-20-2014 06:26 PM
Custom Subwoofer box, ported, covered in black vinyl with JL Audio 10W3 jtroun Parts for sale (Private Classifieds) 11 04-17-2012 09:28 AM
10” Subwoofer, Custom 350Z enclosure, Subwoofer Guard Rail - $150 my2004Z Parts for sale (Private Classifieds) 0 11-06-2010 12:59 PM
JL 13TW5 custom suybwoofer enclosure 2fast4thelaw Audio & Video 13 09-03-2009 05:50 PM
Custom Sub Enclosure - 370z KY owners customboxman Nissan 370Z General Discussions 40 04-06-2009 06:37 PM


All times are GMT -5. The time now is 05:16 AM.


Powered by vBulletin® Version 3.8.4
Copyright ©2000 - 2024, Jelsoft Enterprises Ltd.
Search Engine Optimization by vBSEO 3.6.0 PL2