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Cool deal, it looks like it'll turn out bada$$..

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Old 08-06-2012, 04:04 PM   #91 (permalink)
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Cool deal, it looks like it'll turn out bada$$..
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Old 08-06-2012, 04:05 PM   #92 (permalink)
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This group of pictures.
Oh well. Was a perfect bumper.
Taping the template in place. Marking the hole. The HOLE. And the 2 tools I used.
Attached Images
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File Type: jpg 024.JPG (271.7 KB, 166 views)
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Old 08-06-2012, 04:09 PM   #93 (permalink)
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I had a machine shop turn down the 4" OD of the reducer just enough so that it slips into the brake duct.
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File Type: jpg 028.JPG (269.5 KB, 87 views)
File Type: jpg 029.JPG (236.6 KB, 120 views)
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Old 08-06-2012, 04:11 PM   #94 (permalink)
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Datass!
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Old 08-06-2012, 04:13 PM   #95 (permalink)
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that's good stuff.

when will you be done?

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Datass!
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Old 08-06-2012, 04:15 PM   #96 (permalink)
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The left side went real smooth far as installing the duct. The right side is/was another problem. The washer reservoir is in the way. I shorten the brake duct and reducer about an 1 1/4". Still wasn't enough. What I had to do was to cut the duct at an angle so that the reducer could clear the reservoir. I have to take a picture of that yet.
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File Type: jpg 031.JPG (266.2 KB, 114 views)
File Type: jpg 032.JPG (272.4 KB, 101 views)
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Old 08-06-2012, 04:19 PM   #97 (permalink)
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Pictures of the brake ducts installed for now. I just have wood screws holding the ducts in place for now. I want to use something different. Still have to install the hoses and backing plates. That will be after dinner I hope.
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File Type: jpg 034.JPG (269.5 KB, 166 views)
File Type: jpg 035.JPG (258.4 KB, 354 views)
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Old 08-06-2012, 04:42 PM   #98 (permalink)
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love the ducts man!!!!
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Old 08-06-2012, 06:36 PM   #99 (permalink)
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wow, great job!
Very OEM look! me likey
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Old 08-06-2012, 06:40 PM   #100 (permalink)
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That looks so good, they should come from the factory like that.
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Old 08-06-2012, 11:47 PM   #101 (permalink)
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Got more work done. This is what the ducts look like now. I have the reducers epoxy to the ducts. That is the only way I could get the right side pieces to stay together.
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File Type: jpg 036.JPG (268.7 KB, 127 views)
File Type: jpg 037.JPG (273.8 KB, 114 views)
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Old 08-06-2012, 11:57 PM   #102 (permalink)
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Have the backing plates and hoses installed.
Remove the unit bearing. Easy trick to help you to remove it. Loosen the 4 bolts that hold it on. Back them back intil there is about 5 threads deep in the hole. Now put a socket and short extension on the bolt heads and hit with a hammer. It should push the unit bearing out. Once the unit bearing is out. wire brush clean both the unit bearing and the hole it sits in. Next use a flat honing stone and go over the mounting surfaces of the bearing and the spindle. You don't want any high spots that could cause you problems. Put the bolts in the spindle, then the backing plate, then the unit bearing. Now start your bolts and torque to spec.
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File Type: jpg 039.JPG (269.7 KB, 104 views)
File Type: jpg 040.JPG (257.0 KB, 167 views)
File Type: jpg 041.JPG (268.5 KB, 184 views)
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Old 08-07-2012, 12:05 AM   #103 (permalink)
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Now for the hoses. Since I'm using the Nismo RC brake ducts and the ZSpeed aluminum under pan diffuser. My routing of hoses is different then what Stillen shows in their instructions. You start at the brake ducts and work your way back to the backing plates. It's best to check your hoses after you install them with the tires on. This way you can see IF the tire WILL hit the hoses.
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File Type: jpg 045.JPG (264.7 KB, 151 views)
File Type: jpg 046.JPG (257.0 KB, 128 views)
File Type: jpg 047.JPG (265.5 KB, 182 views)
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Old 08-07-2012, 12:26 AM   #104 (permalink)
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Ducts are looking good. Maybe I'd finally get to see this is u ever take a break from working on it and actually drive it sometime lol
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Old 08-07-2012, 01:11 AM   #105 (permalink)
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looking good man!
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