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My 2010 Sport

With the turbos, timing kit and long block arriving this week I decide to get off my *** an prep the bay. Sanded, Primed and taped off We used some

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Old 07-01-2019, 10:48 AM   #121 (permalink)
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With the turbos, timing kit and long block arriving this week I decide to get off my *** an prep the bay.


Sanded, Primed and taped off


We used some PPG single stage white. Ended up with 4 coats from the pint of paint.



Turned out great if I do say so myself.


Had some extra paint so we sprayed the silver parts of the engine cover white to match
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Old 07-03-2019, 06:03 PM   #122 (permalink)
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Finally got the weld bungs in to finish most of the catch can/coolant reservoir combo. I am gonna test fit the front support and hood again to see if by chance it will clear a 3" tall filter. If it wont I'll just do the scotchbrite/lawn mower foam filter so it's low profile.
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Old 07-03-2019, 08:21 PM   #123 (permalink)
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Double checked the clearance with the hood and it will clear a 3” tall filter.
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Old 07-05-2019, 10:23 AM   #124 (permalink)
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Can't wait to put these greens to the test on VP's MS109 fuel. I don't have the injector or fuel pump to run the X85 right now. I'll upgrade those before the year is out but no reason to delay the car when it will be on pump gas 95% of the time


Complete timing kit from Z1

The container with the motor in it should be delivered today or tomorrow so monday most likely till I can start swapping timing covers etc
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Old 07-09-2019, 09:49 AM   #125 (permalink)
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Oil pressure sensor/turbo feed block freshly powder coated and re-mocked up on the old motor





The catch can powder coated and in place

I've ordered new flywheel bolts, pilot bushing and CJ-M's PCV valve delete fittings along with a CMAK from conceptZ. The CMAK for the OS giken ended up being out of stock but that's fine.

In my infinite impatience I've broken the upper oil pan hopefully i can get the engine out of the shipping container before friday to see if one is on there or if i have to order a new one.
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Last edited by sirnixalot; 07-09-2019 at 09:54 AM.
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Old 07-10-2019, 09:31 AM   #126 (permalink)
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https://youtu.be/pls3YZkEF3o

Couldn't get to the box yesterday but stay tuned
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Old 07-10-2019, 11:31 AM   #127 (permalink)
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That's so exciting and so intensely frustrating. I'd be hooking chains to everyone else's crap and dragging it out of the way.

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Old 07-10-2019, 04:52 PM   #128 (permalink)
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I had to rush back to work so I'll take some more later
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Old 07-11-2019, 10:14 AM   #129 (permalink)
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So this is my first real, professionally built, proper machine shop engine build so all the things that might seem normal are just cool as hell for me to see in person knowing it's for me. Pardon me while I geek out


Crank oil galleys were cleaned out and the holes tapped and plugged. Not something that the machine shops on island do.


Intake port shot.


Exhaust port shot (sorry for sideways)


Best pic I could manage of a piston and rod


Tapped the throttle body coolant port on the head crossover to plug it


I got the VVEL motors, knock sensors and the coolant crossover pipe installed with new gaskets

Tonight I'll get the exhaust studs out of the head and install the turbo adapters
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Old 07-12-2019, 03:06 PM   #130 (permalink)
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New oil pan ordered from conceptz. Will be able to seal up the bottom end next week when I get back.

Powder coater says he’s waiting on a shipment and can’t coat the timing covers till the end of the month. Bummer
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Old 07-12-2019, 03:12 PM   #131 (permalink)
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Cjm?
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Old 07-12-2019, 03:52 PM   #132 (permalink)
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Quote:
Originally Posted by JARblue View Post
Cjm?
Nah, the OEM upper. I was trying to rush taking off the front timing cover (mosquito's were starting to come out) and forgot about the 2 bolts securing the bottom from inside the oil pan. Gave it a good pry and cracked the upper oil pan.

I could have welded it and had the sealing surface milled but I decided for $265 it wasn't worth it.
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Old 07-16-2019, 07:49 AM   #133 (permalink)
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Got the stuff yesterday, can’t wait to get back home and start wrenching
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Old 07-18-2019, 09:18 AM   #134 (permalink)
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Filter on and clears everything


Passenger side turbo oil feed


My oil distribution block. I think I may have gotten too long a line (36in) for the drivers side turbo.

At this point there's really nothing more to do but keep my patience in check until the powder coat guy gets everything in stock.
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Old 07-18-2019, 03:47 PM   #135 (permalink)
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It does look like that oil line would be uncomfortably close to your front sway bar.

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