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!! Stripped Cat Bolt !!

I have 22,0xx miles. I wonder how this is going to pan out. Easier or harder than most...?

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Old 08-02-2011, 10:22 AM   #1 (permalink)
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I have 22,0xx miles. I wonder how this is going to pan out. Easier or harder than most...?
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Old 08-03-2011, 01:47 AM   #2 (permalink)
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Quote:
Originally Posted by Synack View Post
I have 22,0xx miles. I wonder how this is going to pan out. Easier or harder than most...?
Let me know how hard or easy it is and what u used. I've got about the same as you and plan on installing later next week
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Old 08-02-2011, 10:29 AM   #3 (permalink)
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And probably harder since heat and rust will probably play a factor now. Even the O2 sensors are hard to get off once they've been heated/infused into the threading for so many miles.
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Old 08-02-2011, 11:44 AM   #4 (permalink)
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Super!! lol
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Old 08-03-2011, 11:30 PM   #5 (permalink)
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So would you recommend against going to a shop and offering them $30-$40 just to remove the top 2 bolts ?
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Old 08-04-2011, 12:53 AM   #6 (permalink)
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I found that if you PB blast it on both sides when mildly hot and put a blunt point tip on a air chisel and vibro shock the flange around the outer circumference of the bolt, it will crack the rust in the frozen up bolt.

It can make the difference between snapping Vs unscrewing the bolt.
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Old 08-04-2011, 04:56 AM   #7 (permalink)
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Originally Posted by Motordyne View Post
I found that if you PB blast it on both sides when mildly hot and put a blunt point tip on a air chisel and vibro shock the flange around the outer circumference of the bolt, it will crack the rust in the frozen up bolt.

It can make the difference between snapping Vs unscrewing the bolt.
. Even if you snap the bolt, all you would have to do to fix is go to a hardware store and buy a new one right?
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Old 08-04-2011, 05:46 AM   #8 (permalink)
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Are most of you guys who are destroying these bolts from up North where they salt the roads? Mine took a lot of torque but was nowhere near being damaged.
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Old 08-04-2011, 10:08 PM   #9 (permalink)
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Are most of you guys who are destroying these bolts from up North where they salt the roads? Mine took a lot of torque but was nowhere near being damaged.
I think it depends on how long you've had your car, the longer you've had it the worse the install is probably going to be due to rust accumulation.
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Old 08-04-2011, 10:19 PM   #10 (permalink)
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My car has 34k miles and has been owned and driven in NY through all seasons and I took mines off by torching it and having someone turning it counter-clockwise at the same time. Took some time and strength but it worked. I did this with an extension as well so I was able to keep my G3's in there
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Old 08-23-2011, 12:53 PM   #11 (permalink)
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Quick question.. isnt one of the bolts permanently in the factory header? Aka welded to it on the top so its not removable? or is that the one that has a star fitting on the top which can be removed from the engine bay with an extension?

Mine is a bit stripped out so if it gets loose I want to remove that factory bolt, dremel out the hole a wee bit and use some heavy duty replacements.
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Old 08-23-2011, 01:57 PM   #12 (permalink)
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None of it is welded and is removable. There shouldn't be any star shaped headed bolt down there.
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Old 08-23-2011, 02:35 PM   #13 (permalink)
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I think the stud you are thinking about was in the cat, not the header. Once you convert to after-market it is just 3 straight bolts.
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Old 08-23-2011, 03:46 PM   #14 (permalink)
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Quote:
Originally Posted by SPOHN View Post
None of it is welded and is removable. There shouldn't be any star shaped headed bolt down there.
well, the stud bolt is indeed a star tip I can confirm... it doesn't have to be taken out... but it's there. I reused it when I installed my ART pipes.
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Old 08-23-2011, 05:22 PM   #15 (permalink)
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well, the stud bolt is indeed a star tip I can confirm... it doesn't have to be taken out... but it's there. I reused it when I installed my ART pipes.
I must be missing something. Is this the bolt in the cat itself? If so that really has nothing to do with the removal of the cats for there is a nut that has to be removed off the stud (or star shaped stud). The wording from the OP is hard to understand what he is referring to.
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