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HELP!! Rounded PITA top CAT bolt

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Old 01-04-2010, 10:21 AM   #1 (permalink)
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A skilled user of the blue tip wrench will get the job done.
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Old 01-04-2010, 11:31 AM   #2 (permalink)
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The would have to be VERY skilled... I dont see how you are going to get a cutting torch down there.
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Old 01-04-2010, 03:11 PM   #3 (permalink)
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There are flexible extensions for drills. Maybe something like that could help you out. You would still need an extra man below with gloves on to guide and keep aligned the bit.
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Old 01-04-2010, 08:39 PM   #4 (permalink)
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Well, I got brave and stuck the propane torch to it. Me and my brother got it cherry red and it still would not budge. We put the car back together tonight. I'm taking it to the local shop tomorrow. <crosses fingers>
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Old 01-05-2010, 05:20 AM   #5 (permalink)
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This morning in the shower (calm down Frost, I know what you are thinking), I had a brain storm. If this local mechanic can't remove the bolt, what if I JB welded the socket onto the bolt; let it set up and then tried to remove it?
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Old 01-05-2010, 07:25 AM   #6 (permalink)
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So go ahead and do it before you take it to the mechanic. I would hate to see anybody here defeated by a bolt.
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Old 01-05-2010, 08:28 AM   #7 (permalink)
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Quote:
Originally Posted by CBRich View Post
So go ahead and do it before you take it to the mechanic. I would hate to see anybody here defeated by a bolt.
I'll let you guys know what happens this afternoon.

Nah, its far from over. I'll drop the header before I call it quits.

I had another idea thrown at me today at work. What if we can spot weld a nut to the top of the bolt?
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Old 01-05-2010, 10:02 AM   #8 (permalink)
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Quote:
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I'll let you guys know what happens this afternoon.

Nah, its far from over. I'll drop the header before I call it quits.

I had another idea thrown at me today at work. What if we can spot weld a nut to the top of the bolt?
dropping the header wont work either you cant get the header out with the cat still attached not enuf room to get it out so i was told when i had the same issue.
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Old 01-05-2010, 10:23 AM   #9 (permalink)
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dropping the header wont work either you cant get the header out with the cat still attached not enuf room to get it out so i was told when i had the same issue.
From what I see, I don't see how that would be an issue. With the connected header and cat free, in hand, you should be able to easily get to all three bolt/nut/stud combos that holding them together....unless I'm really missing something. The only issue I have of not using/trying a wrench or channel locks is the firewall and steering shaft.
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Old 01-05-2010, 10:47 AM   #10 (permalink)
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Quote:
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From what I see, I don't see how that would be an issue. With the connected header and cat free, in hand, you should be able to easily get to all three bolt/nut/stud combos that holding them together....unless I'm really missing something. The only issue I have of not using/trying a wrench or channel locks is the firewall and steering shaft.
Beats me I was told by a reputable source that that method wouldnt work. It sucks that its the drivers side or else you can fit a dremmel down their and just cut part of the bolt..
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Old 01-05-2010, 08:07 AM   #11 (permalink)
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JB weld is not a good idea, as it is not strong enough.
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Old 01-05-2010, 11:44 AM   #12 (permalink)
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I wouldn't bother with JB weld. Have you thought about a nut splitter?
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Old 01-05-2010, 11:57 AM   #13 (permalink)
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Quote:
Originally Posted by FailsafePerf View Post
I wouldn't bother with JB weld. Have you thought about a nut splitter?
Appreciate the idea and I've never heard or seen one of these. What's stuck is a bolt with no nut on the end. Both the header and cat are threaded at this connector. So, splitting or knocking the top of the bolt head off would only complicate matters I would think, right?
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Old 01-05-2010, 12:01 PM   #14 (permalink)
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My apologies, I was thinking you had rounded off a nut, not a bolt. Carry on!
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Old 01-05-2010, 12:06 PM   #15 (permalink)
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Oh, no problem I learned something...never heard of them before; awesome concept.
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