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GTM Stage I TT Build - Shadetree Style

Awesome job on the self install so far!

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Old 05-03-2011, 07:03 PM   #1 (permalink)
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Awesome job on the self install so far!
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Old 05-04-2011, 12:52 AM   #2 (permalink)
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Ok, so I got home tonight and I just couldnt go to sleep so I decided to try one more time to get the upper O2 sensors out of the factory headers.
A bit of PB Balster and by working them back and forth, I was able to get them out.
The threads are a bit gnarled up but I think they can be saved. They still thread into the down pipes no problem but Sam suggested that I clean the threads up a bit with a die.
I ordered a M18x 1.5 spindle thread repair die on snapon.com for $13 shipped.
If this works I'm gonna be a happy dude.
Those fricken sensors are $500 EACH!! from the dealer. I did find them for $350 each from Z1 but hopefully I won't need to spend the money.

Also, I was looking at my down pipes and trying to see how they would mate up to my Berk exhaust. The only way that I could see it working was if I used smaller bolts. That didn't seem like the best way to go either so again Sam made another great suggestion.
He said that I could have a shop weld a 3" flange onto my Berk X pipe.
I don't know why I didnt think of that but it's a hell of a lot cheaper then buying a 3" exhaust. I love how my Berk sounds and don't want any drone so a 3" exhaust isn't an option for me.

One last thing, I need to say a huge thank you to Sam. Even as busy as he is, he always takes the time to answer all of my questions. It seems that these days customer service is a lost art to most companys. Not at GTM!
I have bothered him countless times and I'm sure I am not any where near done bothering him and he has always been a absolute professional with me.

Time for some sleep. I am getting up early tomorrow to get some more work done before I have to leave again on Thursday.
I am hoping to be able to get at least one turbo mounted tomorrow.
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Old 05-04-2011, 05:50 PM   #3 (permalink)
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You should of went with a open dump setup? Doesn't seem like anyone is running this setup yet. It's nice to ride around and scare the hell out of people also.
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Old 05-04-2011, 08:30 PM   #4 (permalink)
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You should of went with a open dump setup? Doesn't seem like anyone is running this setup yet. It's nice to ride around and scare the hell out of people also.
If you mean an open dump on the waste gate then I am.

Sam is working on it for me.

First page updated with today's progress.
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Old 05-04-2011, 08:31 PM   #5 (permalink)
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If you mean an open dump on the waste gate then I am.

Sam is working on it for me.

First page updated with today's progress.
That's what I'm talking about.
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Old 05-08-2011, 11:45 PM   #6 (permalink)
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Still slaving away! First page updated with today's progress!
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Old 05-08-2011, 11:54 PM   #7 (permalink)
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Keeping me hooked! Cant wait!
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Old 05-09-2011, 07:33 AM   #8 (permalink)
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Props on doing the install with the engine still in the car.I did it years ago and its a pita.
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Old 05-09-2011, 11:02 AM   #9 (permalink)
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Great work, keep it up!
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Old 05-09-2011, 04:53 PM   #10 (permalink)
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Coming down the home stretch... I hope!

First page updated.
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Old 05-09-2011, 05:35 PM   #11 (permalink)
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looking good mang!
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Old 05-09-2011, 08:19 PM   #12 (permalink)
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Thanks for the pic of the fuel pump. I figured that the green wire went to the red wire on the fuel pump. Seeing your picture just made me feel a lot better.

My Z is in my garage in pieces right now also... I am out of town till Thursday, can't wait to get home and back at it.

I keep waking up at 4AM thinking about the power steering hardline that I need to tighten up before I cram too much stuff back in the car. It has turned into a reoccurring nightmare.
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Old 05-10-2011, 08:49 AM   #13 (permalink)
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My Z is in my garage in pieces right now also... I am out of town till Thursday, can't wait to get home and back at it.

I keep waking up at 4AM thinking about the power steering hardline that I need to tighten up before I cram too much stuff back in the car. It has turned into a reoccurring nightmare.
Yup. The same thing keeps happening to me. I just can't sleep knowing there is still work to be done.

It is easier when I am out of town. At least that way I am no where near the car so it doesn't matter.

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Originally Posted by BOLIO 671
Great progress Demb...BTW...did you change out ur exhaust or are you planning to keep the Berk with this TT build?
No. I'm keeping the Berk for now. I love the sound and don't want to deal with the drone of a 3" exhaust so I'll sacrifice a few ponies for that.
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Old 05-09-2011, 08:30 PM   #14 (permalink)
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I'll do something like this when my rich relative dies and leaves me all their money.
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Old 05-10-2011, 06:57 AM   #15 (permalink)
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Great progress Demb...BTW...did you change out ur exhaust or are you planning to keep the Berk with this TT build?
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