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Supercharger cog belt being constantly chewed

I have a stillen upgraded kit pushing 12.5 psi (cog, impeller). The belt cog is not centered on the idler pulley (pushing more on the pulley towards back of the

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Old 01-25-2015, 07:25 AM   #1 (permalink)
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Default Supercharger cog belt being constantly chewed

I have a stillen upgraded kit pushing 12.5 psi (cog, impeller). The belt cog is not centered on the idler pulley (pushing more on the pulley towards back of the car not front) and it's eating up cog belts (third belt in 2 weeks). I have it tensioned properly when I install it and as soon as I start the car, the belt shift all the way to the side, and when I drive it, it starts to rub against the side of the pulley and belt goes. Any help guys would be great? such a stupid problem to have especially since the car is running mint beside that. thx you

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Old 01-25-2015, 07:57 AM   #2 (permalink)
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Either the pulley needs to be shimmed or the shaft is bent.
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Old 01-29-2015, 02:07 PM   #3 (permalink)
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Quote:
Originally Posted by SouthArk370Z View Post
Either the pulley needs to be shimmed or the shaft is bent.
Great guess, it was BOTH! My tuner just called me back he said tensioner was bent and the pulley is being shimmed at the machine shop. Once he tests everything, I will report back here.
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Old 01-29-2015, 06:40 PM   #4 (permalink)
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He will have to clearance the timing plate cover to allow the tensioner pulley to spin freely. Use a file or grinding wheel, take 2 seconds.

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Old 01-29-2015, 06:52 PM   #5 (permalink)
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Nothings bent or needs shimmed.
1. The bracket the Vortec Supercharger is mounted on bends when it gets bolted on to the face of the motor. The front of motor is not flat its concave.
2. Adjust it all you want on a bench when you mount it, the tension will change.
3. To get the tension set right the tentsioner pulley will hits the timing plate.
4. Yes you can cut a grove into the timing plate were the seam is to get clearance and it will not cause leak or damage your motor.
5. Tension Shaft isn't bent it flexes, grade 5 bolt; its just a bolt and nut holding a adjuster shaft that can't be access after Supercharger is mounted.
6. I used the same size COG as you did, then switched to the one Osirus shows you. I bolted it to a drill and uses a file to clearance it from the suspension bolt on the fender well.

This isn't an issue with the stock kit because pulleys and tensioner have 1/4 lip on them. I PM'd you my phone number give it to the shop if they need any help. I have done a lot of work on Stillen Kits.
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Old 01-29-2015, 07:15 PM   #6 (permalink)
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Quote:
Originally Posted by Nut_N_Much View Post
Nothings bent or needs shimmed.
1. The bracket the Vortec Supercharger is mounted on bends when it gets bolted on to the face of the motor. The front of motor is not flat its concave.
2. Adjust it all you want on a bench when you mount it, the tension will change.
3. To get the tension set right the tentsioner pulley will hits the timing plate.
4. Yes you can cut a grove into the timing plate were the seam is to get clearance and it will not cause leak or damage your motor.
5. Tension Shaft isn't bent it flexes, grade 5 bolt; its just a bolt and nut holding a adjuster shaft that can't be access after Supercharger is mounted.
6. I used the same size COG as you did, then switched to the one Osirus shows you. I bolted it to a drill and uses a file to clearance it from the suspension bolt on the fender well.

This isn't an issue with the stock kit because pulleys and tensioner have 1/4 lip on them. I PM'd you my phone number give it to the shop if they need any help. I have done a lot of work on Stillen Kits.
Got it, texted you bro
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Old 01-25-2015, 09:27 AM   #7 (permalink)
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When mine was eating them its wasn't a bent shaft. But it was over tight, Just remember that after the PM . If its over tightened it can, Bend the shaft tho.
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Old 01-25-2015, 09:51 AM   #8 (permalink)
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I am tightening to the point were I can twist the belt to about 45 degrees with my thumbs, that's how I always done my belts and had no issues. Besides, when I had it less tight, the belt use to slip completely under WOT. I am gone check the shaft and see if I can see any bents. Mike you gave up all together bro? there has to be a solution.
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Old 01-25-2015, 10:03 AM   #9 (permalink)
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Here another pic. You clearly see its rubbing on the right side of the pulley and it's shredding the belt.

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Old 01-25-2015, 10:46 AM   #10 (permalink)
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Is it getting most of the damage when you drive the car at WOT to redline? If you drive it for a few days with no hard pulls, does the belt stop shredding?

If so, your bracket may be flexing under WOT, and it causes your pulleys to be out of alignment temporarily. That was one of my problems. JTran made me this support and mine stopped shredding belts.
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Old 01-25-2015, 11:31 AM   #11 (permalink)
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Is it getting most of the damage when you drive the car at WOT to redline? If you drive it for a few days with no hard pulls, does the belt stop shredding?

If so, your bracket may be flexing under WOT, and it causes your pulleys to be out of alignment temporarily. That was one of my problems. JTran made me this support and mine stopped shredding belts.
INTERESTING! normal driving belt is fine, if i am reving her hard or driving her hard then it starts to happen. This could be the problem, I am going to drop the car off to my tuner tomorrow and have him check it out and see if that solves the problem. thx alot man
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Old 01-25-2015, 01:14 PM   #12 (permalink)
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That brace is brilliant!
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Old 01-25-2015, 01:15 PM   #13 (permalink)
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Op how much whp are you making with your set up?
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Old 01-25-2015, 02:25 PM   #14 (permalink)
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Hey Sir

When I look at your pictures to me,
I think that the belt does not fit the pulley.

Or the angle is not right 100%.
Verifiable the time.

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Old 01-25-2015, 02:35 PM   #15 (permalink)
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Yes, you will need to build a adjustable bracing arm. Osiris, Mine and a few others that have done the COG Swap also had to brace the SC. Ours ran from the side of the SC to a plate we bolted to the inner fender.

No need for a huge support like the one shown above. I used the caliper support from a Harley Springer Front End. I'll see if i still have pic's i can post.

Did you notch the block to clear the pulley.
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