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-   -   Z1 Motorsport oil cooler install, oil warning light at start up (http://www.the370z.com/engine-drivetrain/80228-z1-motorsport-oil-cooler-install-oil-warning-light-start-up.html)

Rusty 10-14-2013 10:48 PM

I have the 34r cooler. I've never noticed this problem. I'll check in the morning on mine. ;)

peter_s 10-15-2013 03:14 AM

Quote:

Originally Posted by Rusty (Post 2527677)
I have the 34r cooler. I've never noticed this problem. I'll check in the morning on mine. ;)

Thanks mate!

Still waiting for input regarding the oil filter adapter. It's really the only thing that I can think of that can malfunction here. And Dustin, it's as you say; Open when cold and shut when closed as we can see now.

The cooler and hoses are still fitted, zip tied and plugged. So basically it should only be a matter of installing another adapter to see if that solves the problem.

I'll keep you all updated of my progress anyway. This problem still puzzles me, my track car that is being renovated also has an oil cooler and I've never had these problems before. And it's like the mechanic told me, he has installed dozens of oil coolers and never seen a problem like this. That's why he was so cautious when he saw the light (great mechanic that one!)

synolimit 10-15-2013 04:51 AM

Quote:

Originally Posted by Chuck33079 (Post 2524156)
My first thought was the core was installed upside down, and it was draining back into the pan when it sits. If that's not the case, I've got nothing.

It can't drain back with oil filter installed. Many many people install with fittings on the bottom with no problems. Its better because once the filter is removed the oil will drain out of the core and you can do a real oil change and not just 83% of one.

Chuck33079 10-15-2013 06:59 AM

Quote:

Originally Posted by synolimit (Post 2527764)
It can't drain back with oil filter installed. Many many people install with fittings on the bottom with no problems. Its better because once the filter is removed the oil will drain out of the core and you can do a real oil change and not just 83% of one.

Really? Seems like the people who made the cooler put the fittings up for this very reason.

Quote:

Originally Posted by Dustin@Z1 (Post 1180417)
On my personal Z's, I pull the oil cooler off every 3rd or 4th oil change to flush it out and refill it (or I do when I am prepping my Z for a track event...but since time has been limited here lately, track events have not been as frequent).

We recommend that the fittings to face upward simply because of concerns we all shared about oil starvation caused by the oil running out of the core.
Oil will drain out of the core whenever you turn the engine off and oil pressure is relieved. This will in turn cause a few things to occur:
  1. The core will be drained each and every time
  2. Excessive oil will fill up the oil pan
  3. The oil pump will now be forced to prime the oil cooler and lines each and every time you start the car.
  4. Air pockets will be likely (or possible) to form in the core.
  5. It will be difficult, if not impossible, to achieve an accurate oil level reading.
  6. When your engine is forced to prime the oil cooler and lines, it is then taking away vital oil pressure from critical engine components.

With all of this said, we believed that the additional hassell of having to periodically remove the core and flush it was far less costly and risky as opposed to flipping the core upside down (to facilitate easier oil changes).

The fittings are made of aluminum. I HIGHLY recommend using vaseline or some kind of lubricant whenever you are re-assembling AN fittings. Keep in mind, you are forcing aluminum against aluminum. In time, without some sort of lubricant, it will wear out the fittings and could create a leak later on down the road. A lubricant will prolong the life of the fittings, and make life easier.

ValidusVentus...you are correct. Our kit does NOT require you to move or alter the OEM PWS cooler. Even our upgraded Transmission cooler (soon to be released) still functions with the OEM PWS cooler and does not require it to be moved or modified. At the same time, all of our kits are mostly BOLT ON and require little to no drilling. Our upper oil cooler bracket does require drilling of the center core support brace, but it is optional (although highly recommended).

Each Setrab Core volumes...for those of you who are wondering...are as follows:

6 Series 19 Row 0.40 QTs
6 Series 25 Row 0.55 QTs
6 Series 34 Row 0.75 Qts

For the Z1 kit specifically, you are looking at roughly 0.34 QTs for the -10 AN Lines.

And other members have reported the same

Quote:

Originally Posted by spearfish25 (Post 998425)
I was working on the cars with two other Z owners today and recognized a very important issue with my oil cooler. As many people have oil coolers with the cooler fittings facing down (toward the ground, as Modshack's DIY shows), this is a potentially very important issue.

The cooler is mounted above the oil pan. This means that a good quantity of the oil in the cooler will backflow to the oil pan when the system isn't pressurized (engine is off). This has important ramifications on dipstick measurements! When the car is running, the oil pan oil level will be nearly 1 quart lower than when the engine is off. This became readily apparent after draining the oil from the pan and the cooler (disconnected one line). We refilled the system with 6 quarts (stock without cooler is 5 1/8), ran the engine for about 30 seconds to self-prime the system and then turned off the engine. Checking the oil level by dipstick immediately after shutting off the engine gave a full reading (even with top dipstick hole below H). Waiting five minutes later gave a reading well above the H. Yes, some oil drains down from the engine internals. However, the more important phenomenon here is that the oil cooler back flows to the pan if the fittings are toward the ground. Thus, if you don't keep your oil pan level near the high mark with the engine off, you may be running at or below the low mark when the engine is running with the cooler fully primed.

I brought this up with Modshack once and he dismissed the idea. He said that he got 1 quart of oil out of the cooler when he disconnected one line and drained it into a measuring cup. This may be due to the type of oil filter or sandwich plate he was using. Today I used a Purolator PureONE filter with a Mocal 200F thermostatic plate and there is back flow. Very little oil drains out when a line is disconnected with the oil pan already drained.

The takeaway message is this: If you have an oil cooler with the fittings down, an engine off dipstick reading at the H hole really means you're running with the minimum amount of oil in the sump (L-->H holes is 1 quart). Make sure you add 6 quarts!

You've been forewarned!


synolimit 10-15-2013 03:19 PM

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Chuck33079 10-15-2013 03:31 PM

I'd think Z1 knows a thing or two about their own product, dude.

Whtfairladyz 10-15-2013 10:22 PM

synolimit,
I realize that you are referring to the anti-drain back valve located in the oil filter. That serves multiple purposes and may help out with drain back from the core some. However, the thermostatic sandwich plate itself is never closed when cold (unless you purchase the non-thermostatic unit). Since it is not closed, it will by-pass the filter altogether and can still drain the core back into the oil pan.

Rusty 10-16-2013 06:56 PM

Quote:

Originally Posted by Rusty (Post 2527677)
I have the 34r cooler. I've never noticed this problem. I'll check in the morning on mine. ;)

Ok, I checked mine. Soon as I start up. Light goes out.

gurneyeagle 10-19-2013 09:01 PM

Quote:

Originally Posted by ltullos (Post 2527607)
I have my Z1 34 row cooler waiting to be installed in the next 3 to 4 weeks so this concerns me. Would really like to hear from other owners that have this chime in.

I've got the Z1 25 row cooler and have zero problems. :tup:

peter_s 10-22-2013 02:48 AM

Thanks fellas! Appreciate your replies about your coolers working.

I'm thinking of trying a new thermostat/oil filter adapter. I'll keep you all updated. Obviously something is not right here with a part, I can't come up with another solution.

Either that or something is so different with the Europe spec cars, but I highly doubt that.

Rusty 10-22-2013 04:07 AM

Remove your oil pressure sensor, and wipe the end of it off. You may have gotten some crap on it. ;)

peter_s 10-31-2013 08:13 AM

Quote:

Originally Posted by Rusty (Post 2536379)
Remove your oil pressure sensor, and wipe the end of it off. You may have gotten some crap on it. ;)

Thanks Rusty, good idea.

Question still remains why it's back to normal after disconnection the adaptor/thermostatic plate.

I haven't had time to look into it again, been away travelling so it's time to see if I can fix this.

osbornsm 10-31-2013 09:44 AM

Quote:

Originally Posted by gurneyeagle (Post 2533862)
I've got the Z1 25 row cooler and have zero problems. :tup:

That's +1 from me. 25 row thermostatic cooler, no issues too.


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