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Old 07-21-2017, 11:02 PM   #1 (permalink)
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Out of curiosity what all does that consist of?


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Old 07-23-2017, 07:33 PM   #2 (permalink)
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Originally Posted by dragonbreath View Post
Out of curiosity what all does that consist of?


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What I have seen on even OEM units is the clearances are all over the place. First step I take is to measure and blueprint all the parts and replace any out of Spec. I am working on a supplier of Carbon lined syncros for 5/6 gears. I have built several units with tighter clearances using shims or machining to set proper clearances. Increased detention in the shift rails, and spending the time it takes to assemble all of the parts so that the unit is tight and aligned to handle the abuse of racing or track days. All new seals, bearings are check for run out. I also have been testing with micro polishes on the gear surfaces to improve fluid flow and abrasion resistance.


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Old 07-22-2017, 02:48 AM   #3 (permalink)
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Cost?
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Old 07-23-2017, 08:59 PM   #4 (permalink)
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What do you charge for this service?


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Old 07-23-2017, 10:17 PM   #5 (permalink)
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What do you charge for this service?


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Parts and labor on a rebuildable unit is around 2k. Very hard sale when a new box is 1600-1800 depending on your hook up.


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Old 07-24-2017, 07:59 AM   #6 (permalink)
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Parts and labor on a rebuildable unit is around 2k. Very hard sale when a new box is 1600-1800 depending on your hook up.
This is understandable simply based on pricing. But when you consider the information you just posted regarding tolerances found on stock units, it seems like a no-brainer to build it properly for a few extra bucks than to buy a new stock unit. Just my
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Old 07-24-2017, 01:13 AM   #7 (permalink)
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Would you be able to change the ratio of 6th gear alone? To something lower. So you could keep the close gears for normal driving then have 6th for freeway cruising at something like 2500-2700 rpm at 80-85mph?
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Old 07-28-2017, 10:22 PM   #8 (permalink)
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Would you be able to change the ratio of 6th gear alone? To something lower. So you could keep the close gears for normal driving then have 6th for freeway cruising at something like 2500-2700 rpm at 80-85mph?



I would have to find some donor gears but I have done it before.



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Old 07-25-2017, 12:48 PM   #9 (permalink)
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Old 07-30-2017, 11:37 AM   #10 (permalink)
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is there an option to weld third gear? at higher levels of power the brazing breaks loose.
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Old 07-31-2017, 08:46 AM   #11 (permalink)
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is there an option to weld third gear? at higher levels of power the brazing breaks loose.


I have not seen a broken one yet, but I would not hesitate the weld it and rebalance the assembly.


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Old 08-19-2017, 01:32 AM   #12 (permalink)
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I have not seen a broken one yet, but I would not hesitate the weld it and rebalance the assembly.


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that's great, yeah its about 700-750hp the brazing goes, had 2 or 3 old customers that had it happen at the strip. there used to be a gear shop in Australia that sold a laser welded replacement but it was almost $700 for the one gear/shaft.
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Old 07-31-2017, 09:12 AM   #13 (permalink)
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Cdoxp800, what is the latest update on the unit in your car.


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Old 04-24-2018, 08:10 PM   #14 (permalink)
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Cdoxp800, what is the latest update on the unit in your car.


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Hey man. The Transmission has been doing GREAT. Been in just over a year now and number track days on it. Still feels very smooth in and out of gear.

I cannot thank you enough for the rebuild. It's been nice not having to worry about it now.
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Old 10-23-2017, 11:22 AM   #15 (permalink)
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I've been getting grinding in 2nd gear and crunchy shifting in 3rd. Do you think a rebuild is a good option for me? This is my DD.

I changed my trans oil and differential oil this weekend to MT-85, still grinding, requires double clutch to shift smoothly.

Last edited by kaliwraith; 10-23-2017 at 02:29 PM. Reason: added bit about trans oil
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