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Originally Posted by YzGyz I know you already started but, I'm not a fan of those MDF spacers. The inside of the door is not exactly dry. It gets wet

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Old 09-19-2015, 03:39 PM   #136 (permalink)
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I know you already started but, I'm not a fan of those MDF spacers. The inside of the door is not exactly dry. It gets wet and humid in there. The MDF adsorbs a lot of moisture and break down with time.

I simply ripped the speaker part out of the original speaker. I kept the outside plastic part and mounted the new speaker to that. Just don't over tighten and you will be okay. It leaves a clean install and perfect fit.

YzGyz
That's a good point. I think I'll continue with these, but I have a buddy with access to a water jet cutter. Perhaps I can have him make me a set made out of polycarbonate. It would be an easy swap.
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Old 09-19-2015, 03:40 PM   #137 (permalink)
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Old 09-19-2015, 04:09 PM   #138 (permalink)
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I'm going to try a notched approach.

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Old 09-19-2015, 05:13 PM   #139 (permalink)
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I have some Kilz. Perhaps that can prolong water absorption.

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Old 09-19-2015, 05:50 PM   #140 (permalink)
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Where is my son? I need little hands.

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Old 09-19-2015, 06:44 PM   #141 (permalink)
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8mm ratcheting wrench is your friend
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Old 09-19-2015, 06:46 PM   #142 (permalink)
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8mm ratcheting wrench is your friend
Indeed. Mine only went to 10mm.
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Old 09-19-2015, 07:39 PM   #143 (permalink)
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I have some Kilz. Perhaps that can prolong water absorption.

Maybe a couple good coats of bedliner would do the trick.
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Old 09-19-2015, 07:40 PM   #144 (permalink)
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Maybe a couple good coats of bedliner would do the trick.
Indeed
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Old 09-19-2015, 09:35 PM   #145 (permalink)
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Thus far, this has been the easiest car I've ever gutted. Gotta love Japanese design simplicity.
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Old 09-19-2015, 09:39 PM   #146 (permalink)
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Indeed. Mine only went to 10mm.
I'm tempted to get another one and send it to you
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Old 09-19-2015, 09:40 PM   #147 (permalink)
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I'm tempted to get another one and send it to you
Yes please.
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Old 09-19-2015, 09:48 PM   #148 (permalink)
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Yes please.
alrighty PM me your address
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Old 09-20-2015, 12:57 PM   #149 (permalink)
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Destruction continues.

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Old 09-20-2015, 03:08 PM   #150 (permalink)
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I have read some say running the wires into the doors is a pain. This is what I did and it only took two minutes.



Get you some of this steel wire. It's easy to fish though the rubber conduit and you can see where it's poking to squeeze and reshape it.

Once you get it though, attach the wire and pull it though. I pierced the center of the speaker wire and ran the steel wire though for good grab. Tape smooths the points.

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