The dealer was useless of course...I took the headliner apart yesterday after work and spent an hour or so on it. I put electric tape on the clips to secure like in Schrute's journal and I reached in deep and felt another block touching the roof. I put a little piece of double sided tape on there as well. I also put a line of double sided tape along the roof right behind the clips immediately before the roof bend. I took the car out last night and didn't hear anything...I'll be more confident that it's gone after driving today.
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