Quote:
Originally Posted by Zguy
Is there any concern for leakage from the intercooler in the manifold? Also If there is any defect with it and it ends up pouring coolant down into the combustion chamber is there any warranty for that?
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There is absolutely no concern about leakage of the intercooler. On the Nissan Titan kit we were using a tube and fin intercooler which was also being used by numerous other supercharger manufacturer's including Magnusson. We had many trouble free years until all of a sudden something changed. The manufacturer was having some serious issues and every single company that we know of has since pulled their intercoolers from them and taken their business elsewhere. We also went one step further on that kit and decided to switch to a bar and plate intercooler for added durability.
Tube and fin intercoolers are good intercoolers, they're basically the same as a radiator. However a bar and plate is much stronger and much more durable. It is a bit more expensive but the benefits outweigh the cost.
To answer your second question regarding what would happen if the intercooler leaked...As I mentioned that did happen on the Titan and on those trucks every customer who had a leaky intercooler received a new bar and plate at no charge and received some additional money for labor. Additionally if anyone lost a motor due to the leaky intercooler (which I think only happened once) then we paid for a new motor.