1. Turbosmart BOV was a popular upgrade with the standard kit. Use in place of original Bypass valve. No different steps needed.
2. Original connector from harness reaches one of them just fine. The 'extender' cable is needed for the other one to reach the original connector from the harness on the other side of the engine bay.
3. Definitely not the same. You need different bolts for the manifold. All the same length at least, 8 if I remember correctly. You'll also need that special super long spanner to do up the 3 bolts that are under the manifold. Might be able to pick it up at a local tool/auto store. As for the bolts, maybe ask Stillen exactly what they were and get them from there or take the bolt info and get em from a local supplier somewhere.
4. No. Do not use silicone! Go buy a brand new plenum gasket from Nissan (only like 30 bucks or something), clean the surfaces and just use that. Same thing applies to the Throttle Bodies. If you need new O-Rings for the TBs you'll need to contact Stillen for those.
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