So weekend #2 work recap. Going in we needed to accomplish the following - Tap IM, Injectors, Plugs, Fuel Pump, Charge Pipes, Electrical (Fuel Pump, Exa Pump, Boost Controller, AFR Gauge and GReddy Multi-Gauge), Vacuum Hose Plumbing, a bunch of heat management, upload base map, double check everything and press start button.
Most of Thursday night was spent trying to layout wiring and vacuum routing so not really any good pictures to post.
Here's Chuck contemplating
Intake Manifold Removed
Spark Plug Swap
Fuel Rail Out
Intake Manifold Prep for Tapping
Nathan Tapping the Manifold
Since I live in Texas and we hardly ever see freezing temps, we went ahead and removed the TB Coolant lines and capped them. Here's the pile.
Fuel Pump Swap
Fuel Pump Swapped
Installing Charge Pipes
Driver Side WG. You can see that I color coded the vacuum lines so there would be no question is it was supposed to be lower or upper port. Blue is directly from charge pipe and black is from boost controller. Don't worry I went back and covered the vacuum lines but left it like that for final checkout to make sure everything was connected properly.
Rest of Heat Management on Vacuum Lines
Intermediate Heat Management Process.
Turbo Bag