One must consider that tip spacing differences will occur simply because each vehicle body to chassy is going to vari. With that said, since there are limited ways inwhich you can adjust the system (flange fit and not slip joint fit) it won't be perfect. One of my tips are approx 1/8" off as well. Also, I find as the system heats up and grows, then cools off, the spacing changes minimally. I really think the body to chassy is the variable as to how this system is going to fit. My stock system was off as well.
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