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Old 06-30-2009, 08:51 PM   #198 (permalink)
wstar
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Join Date: Mar 2009
Location: Houston, TX
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Quote:
Originally Posted by Josh@STILLEN View Post
Anywhoo.. so this stuff stripped your pan like this? Or you found something else to complete it?
Yeah I just sprayed it down with "Gasket Remover" counted to 10, wiped it down with a paper towel, and blew it off with an air gun. I'm a little worried about corrosion now of course, but I don't have any good high temp paint here at the moment anyways. I may pull the pan and repaint it at the next oil change.

Anyways, I just finished up with the oil pan business, it took a lot longer than I thought it would owing to a fitment complication of sorts. The pan spacer fits on the engine fine, and our engine with a spaced pan installed on it would drop in our car fine too. However, you can't really install a spaced pan on this engine while it's in the car.

There's a metal tab, whose purpose in life is to be the backing for one of the 16 bolts for the plastic undertray, which sits directly above one of the oil pan bolt heads. It's merely a pain in the *** when removing the stock pan, but after making the pan stick out an inch further, there's just no way to tighten the oil pan bolt behind it. You can't even get the bolt in there to start it unless you bring it in with the pan (already sunk into the spacer), but even after that there's no way to tighten. I tried everything, even shaving down the sides of a small 10mm open wrench, but no go.

The only thing I think might work for tightening that one oil pan bolt would be to hoist or jack the whole engine up a couple of inches on its mounts to give more temporary clearance while tightening. Then maybe you could get it 1/16th at a time with an open wrench. It would still be a total pain in the ***.

I tried a few variations and gave up on doing it nicely. So I got out the trusty dremel tool with a heavy duty cutoff wheel and gave my plastic undertray one less attachment point. Problem solved, now I can move on

Pics of all of this will be coming, much later tonight.
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